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Extreme
Duty ZJ Steering Box Braces |
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LOCAL PHX
INSTALLS NOW AVAILABLE
Contact us for
availability and hourly rates
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CARRIER
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LIGHT BARZ
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AND CREDIT
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that you don't have the cash for today? Click
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AUGUST
SALE
Hard-KOR Adjustable
Track Bar Conversion
**Starting at
$239.97** CLICK
HERE
Steel Prices Increase
AGAIN!!!
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A note about patience, from
Kevin, a man of *ultimate* patience...not.
Folks, PLEASE do not make your life
more difficult by scheduling your installation date
until ALL of the parts and pieces show up on your
doorstep. You laugh, but common sense is NOT common
practice! I ask you this as a friend, as invariably,
either the shipper, the vendor, or some other person
involved will make an error and throw your plan into a
tailspin. I get at least one e-mail a month from
someone who got impatient and started doing an install,
only to find out that they were missing something, or that
a vendor was backordered, or the shipper lost the box, or
something that throws off their schedule and their daily
driver is now torn apart in the driveway, awaiting a part
that's not to arrive for another few days. Don't be
that guy...you don't have ANY need for that sort of
stress, and there is little we can do on our end to assist
you if you're in this predicament...except maybe pass
along a recommendation for a good rental car company.
PLEASE don't put yourself into this situation! Your
loved-ones will thank me, lol.
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How
long has it been since you've checked your three steering gear
bolts? Have you noticed looseness in your steering? Do
they come loose often? If so, it's probably because you've added
quite a bit of force to the system by adding taller and wider
tires. Let me impress upon you how important it is to KNOW
that they're they tight! See, every action has an equal
and opposite reaction. You learned that in High School
Physics, right? Anyway, when you turn the steering wheel
to the right, the pitman arm forces the tie-rod to the right,
pushing the front of the wheel rightward so you can turn the
Jeep. It also pushes the driver's side frame rail leftward
at the same time which is where the steering box is mounted.
If you had a skinny little 28" tire on there, the steering gear
has no problem overcoming the friction of the tire's contact
patch on the pavement because it's only like 16 square inches of
area at correct inflation. By way of comparison, a 31"
tire is nearly THREE TIMES that amount of area at the correct
inflation. (when volume of tire increases, less pressure
is needed *OR WANTED*, so the tire lays on the pavement more.
Proper inflation for a 31" tire is probably around 24psi in the
front and less on the rear on most ZJs. Use the
chalk-method to insure that
your tires are properly inflated and not over-inflated).
Have any idea what a 35" tire's contact patch looks like?
It's probably three times a 31" tire!
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Everything
showed up, and we were able to install the parts with no
problems! Both items, the steering box stabilizer and the
electronic ignition kit made noticeable "seat of the pants"
improvements! Steering and alignment have never been
better, and no more knocking or pinging when climbing under
heavy throttle! I highly recommend both of these items, and
look forward to ordering from you again in the future! You
guys ROCK! - John K. from Frisco, Texas |
Secondly, have you noticed how
many bolts are holding the steering box to the frame?
Exactly 3. And, they are all at the top, not down at the
bottom where you need them to brace the forces of the larger
contact patch, not to mention pushing up against a rock or tree
when you are offroad. It's essentially a
hydraulic-assisted lever with a bracket on only one end to brace
it. How long until it fails? How tight are your
bolts? Once they are loose, the box will work back and
forth under the Jeep until it either shears off one of the three
bolts or rips off one of the ears on the box (or both, like what
happened to me on Pritchett Canyon in Moab).
How strong is is? Well,
strong enough to hold my steering box in position tightly while
I broke the steering gear sector shaft in two. The photo
below to the upper right is of my drag link dangling after the
pitman arm sheared off the steering box sector shaft. You
can still see the nut under the pitman arm...it sheared right
above the pitman arm. When I went to remove the bolts on
the steering gear box that go through the frame, I expected to
find them loose again, like they were before I installed this
brace in 2005. Huh uh...those babies were TIGHT.
That box was not moving at ALL. The 1-1/4" thick, hardened
sector shaft sheared from the stress of 37" tires and a front
locker, but the box was held straight and true with the box
brace in position. If that's not a true test of how much
force the steering box brace takes off of the box's frame
mounts, I'm not sure what is.
So, you can see why it's
important to have a steering brace for your steering box.
Without further adieu, allow me to introduce our steering box
brace for the ZJ, which
bolts in on both sides of the front frame rail to the factory
skid plate and sway bar mounting holes and clamps solidly to the
steering box, keeping it from moving around on the lower end
where there is no support. It'll increase your steering
response, will keep you from breaking tabs off of the steering
gear like I did, and will keep the factory gear bolts tighter on
the frame. Comes powdercoated to resist the elements and
includes all the hardware you need to bolt it right in. No
cutting, welding, modifying necessary. You can even re-use the worthless
front factory skid if you elect to do so, but you may need to
modify the rear tabs ever so slightly so that they don't come
inboard as far. No biggie. It'll be obvious what to
do when you get it under there. Personally, there is
nothing that the front skid really protects, once you're lifted,
so you may just ditch it and be done with it. That's what
I did.
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NOTE: If you still have the stock front anti-sway bar,
you'll need to modify both the anti-sway bar bushing clamp
and the tip of the steering box brace mounting brackets
where they bolt to the frame as they hit each other when you
try to bolt them together. Alternately, you can
purchase Energy Suspension grease-able anti-sway bar bushing
kits below which has more clearance than the stock bushing
clams do to get around this problem.
ANOTHER NOTE: A select few have
had fitment issues with respect to width of their frame
rails. If your Grand has been in a front end collision
and you'd prefer to *NOT* modify the frame mounting holes by
"ovaling" them a bit, please send the brace back
BEFORE you install it and scratch the powdercoating, and I'll give
you a full refund in accordance with our
Return
Policy.
Install Instructions
Unbolt the two forward-most bolts on the front anti-sway bar
and leave the rear two in. You may also need to remove the useless
Mopar factory front skid plate if you have the misfortune of
having one. Simply place the brace in position by
placing it under the lower radiator hose with the half-collar
cradling the
steering gear box. Thread the
factory anti-sway bar bolts through the frame rail mounting
tabs and then through the front
holes of the anti-sway bar clamps, sandwiching the front
anti-sway bar clamp
tabs between the steering box brackets and the frame.
Now, put the other half of the steering gear clamp around
the steering gear and tighten the two bolts down with the
nuts. Snug everything up, and
you're done. You MAY elect to loosen the three
steering gear mounting bolts in your fender-well area
(forward of the track bar bracket) to bump the steering gear
into position if the box has ever been replaced.
Enjoy the tighter steering response and the add'l bracing so
that the box won't pull off the frame rail. -Kevin- |

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S/H costs: $14.97
for brace, add $1.97 for residential delivery, as UPS
charges me for every non-business address. Thanks,
Kevin |
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ZJ Extreme Duty Steering Box Brace |
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Applications |
Retail Price |
Intro
Price |
Buy Now |
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Residential Address Shipper
Surcharge (that I can't get around) |
$2.50 |
$2.50 |
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Add Grease-able sway bar
bushings TOGETHER WITH your SBB order |
$25.00 |
$22.97 |
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Add Grease-able sway bar
bushings SEPARATE from a SBB order |
$25.00 |
$22.97 |
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'93>'98 ZJ V8 w/
powdercoat |
$169.97 |
$89.97 |
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'93>'98 ZJ V8 w/o
powdercoat |
$165.97 |
$85.97 |
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'93>'98 ZJ 4.0L 6cyl. w/
powdercoat |
$169.97 |
$89.97 |
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'93>'98 ZJ 4.0L 6cyl. w/o
powdercoat |
$165.97 |
$85.97 |
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All
information provided herein © 2001 KevinsOffroad.com. All rights reserved.
"Jeep" is a registered trademark of the Chrysler Company. |